Chatsworth-products Hot Aisle Containment User Manual

Build To Spec Kit Aisle Containment Solution User’s Manual Version 1.0 December 2013 ©2013 Chatsworth Products, I

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 10 ASSEMBLING THE BUILD TO SPEC KIT - The following section

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 11

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 12 CREATE THE DUCT 1. Assemble Extrusions to make the two

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 13 2. Cut the extrusions to match the Cabinet Row Length.

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 14 3. Use Mounting Brackets to attach extrusions to the c

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 15 4. Cut extrusions to cap the ends of the duct and attac

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 16 6. Cut two vertical extrusions per corner. Each vertica

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 17 7. Add vertical extrusions every 48” (1200 mm) or at a

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 18 8. Add cross extrusions at every other vertical extrusi

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 19 9. Repeat the previous steps to cut and assemble a top

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 2 Contents INTRODUCTION ...

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 20 10. Cut and add Corner Covers around the outside of each

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 21 11. Cut Polycarbonate Panels to fit the duct and secure

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 22 CREATE DROP PANELS Create drop panels to fill any gaps b

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 23 1. Cut panels and bulb seal, as shown below. 2. Asse

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 24 3. When drop panels are adjacent, interlock the edges o

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 25 CREATE AN END FACIA OVER THE DOOR Aisle Containment Door

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 26 1. Cut and assemble the extrusion as shown above wit

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 27 FULL HEIGHT CABINET BLANKING PANELS INTRODUCTION The Fu

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 28 INSTALLATION 1. Measure, cut and assemble the sides of

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 29 2. Measure, cut and assemble the Polycarbonate Panel

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 3 AISLE CONTAINMENT FLOOR SEAL KITS ...

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 30 3. Add Full Height Cabinet Blanking Panels to fill gaps

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 31 AISLE CONTAINMENT DOOR SYSTEM INTRODUCTION The Aisle C

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 32 INSTALLATION The Aisle Containment Door is bolted to the

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 33 SINGLE DOOR For the single door, position the template (

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 34 ACCESS FLOOR For access floor installations, a door stan

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 35 FLOOR MOUNTING ANGLE INSTALLATION SLAB FLOOR Install fou

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 36 DOOR FRAME ASSEMBLY REMOVING THE RAIL COVER Lay the rail

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 37

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 38 Single Door Assemblies shown below – note position of

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 39 STANDOFF ASSEMBLY For access floor installations, a door

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 4 INTRODUCTION This document is the User’s Manual for CPI B

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 40 APPLYING PANEL GASKET Apply the adhesive foam gasket to

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 41 DOOR FRAME INSTALLATION CABINET TOP ATTACHMENT A Cabinet

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 42 BRACKET ASSEMBLY The top mounting brackets can be assemb

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 43 TERAFRAME AND GLOBALFRAME GEN 2 MOUNTING For F-Series Te

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 44 For F-Series TeraFrame and GF-Series GlobalFrame Gen 2 C

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 45 GF-SERIES GLOBALFRAME GEN 1 MOUNTING Install the Rail

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 46 For GF-Series GlobalFrame Gen 1 Cabinets that are taller

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 47 POSITIONING THE DOOR Position the door frame assembly wi

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 48 CABINET FLOOR ATTACHMENT Attach the bottom of each side

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 49 DOOR INSTALLATION MOUNTING THE DOOR Hang each door panel

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 5 SAFETY INFORMATION WARNING: Improper use of this produc

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 50 ADJUSTING LOWER ROLLERS From inside of the door, loosen

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 51 ADJUSTING DOOR ALIGNMENT Q: What if there is an uneven

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 52 AISLE CONTAINMENT FLOOR SEAL KITS INTRODUCTION Aisle Co

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 53 FOR F-SERIES TERAFAME GEN 2 CABINET 1. Install bottom s

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 54 FOR ALL OTHER CABINETS 1. Check with the cabin

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 55 ACCESSORIES For Build To Spec Kit and Full Height Cabine

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 56 Universal Bulb Seal 96”L (2387 mm) 2 pieces

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 6 TOOLS REQUIRED FOR ASSEMBLY AND INSTALLATION The followin

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 7 UNPACKING The containment system components are packaged

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 8 BUILD TO SPEC KIT – THE AISLE CONTAINMENT DUCT INTRODUCT

BTS Aisle Containment Manual, Rev. 1.0 ___ December 2013 Chatsworth Products 9 Corner Cover Use to reinforce outside corners Mounting